
If you are an avid griller or just someone who likes to spend time outdoors, you have probably heard of sawdust charcoal. This type of charcoal is made from sawdust and is often used for grilling, cooking, and heating. But what exactly is sawdust charcoal? How is it made? And what are the benefits and drawbacks of using it? In this guide, we will answer all these questions and more.
What is Sawdust Charcoal?

Sawdust charcoal is a type of charcoal that is made by burning sawdust in the absence of air. The resulting material is a black, lightweight, and porous substance that can be used for a variety of purposes. Sawdust charcoal is often used as a fuel source for grills, smokers, and stoves, but it can also be used for heating and cooking indoors.
How is Sawdust Charcoal Made?

Sawdust charcoal is made through a process called pyrolysis, which involves heating organic materials in the absence of air. During pyrolysis, the sawdust is heated to a high temperature, causing it to break down into volatile gases, tar, and charcoal. The volatile gases and tar are burned off, leaving behind the charcoal.
There are two main methods for making sawdust charcoal: traditional and modern. Traditional methods involve burning the sawdust in an earthen kiln or pit, while modern methods use specialized equipment such as retorts and ovens. Modern methods are typically more efficient and produce higher-quality charcoal, but they are also more expensive.
Pros and Cons of Using Sawdust Charcoal

Like any fuel source, sawdust charcoal has its pros and cons. Here are some of the main advantages and disadvantages of using sawdust charcoal:
Pros:
- Burns hotter and longer than traditional charcoal
- Produces less ash and smoke
- Made from a renewable resource
- Can be used indoors and outdoors
Cons:
- More expensive than traditional charcoal
- May contain chemicals or additives
- Requires specialized equipment to produce
- May not be readily available in all areas
Sawdust Charcoal vs. Traditional Charcoal

While sawdust charcoal and traditional charcoal are both used for grilling and cooking, there are some key differences between the two.
Heat Output
Sawdust charcoal generally burns hotter and longer than traditional charcoal, which means it can cook food faster and more evenly. This makes it a popular choice among professional chefs and serious grillers.
Smoke and Ash Production
Traditional charcoal tends to produce more smoke and ash than sawdust charcoal. This can be both a pro and a con depending on your preferences. Some people like the smoky flavor that traditional charcoal imparts, while others prefer a cleaner, more neutral taste.
Availability and Price
Traditional charcoal is widely available and generally less expensive than sawdust charcoal. However, if you live in an area where traditional charcoal is not readily available or you want a higher-quality fuel source, sawdust charcoal may be a better choice.
How to Use Sawdust Charcoal Briquettes

Sawdust charcoal briquettes are a convenient and easy-to-use form of sawdust charcoal. Here’s how to use them for grilling:
- Light the briquettes using a chimney starter or lighter fluid.
- Wait until the briquettes are covered in white ash before placing food on the grill.
- Cook the food as you normally would, adjusting the temperature as needed.
Sawdust charcoal briquettes can also be used for smoking, but the process is a bit different. Check out our guide to smoking with sawdust charcoal for more information.
Sawdust Charcoal Price and Availability

The price of sawdust charcoal can vary depending on the quality and quantity you are purchasing. In general, sawdust charcoal is more expensive than traditional charcoal, but it also tends to last longer and burn hotter.
Sawdust charcoal is widely available in many areas, but it may not be as easy to find as traditional charcoal. Check with your local hardware or outdoor supply store to see if they carry it.
Alternatives to Sawdust Charcoal
If sawdust charcoal is not available in your area or you prefer a different type of fuel source, there are several alternatives to consider:
- Lump charcoal: Made from hardwood and burns hotter and cleaner than traditional briquettes.
- Wood pellets: Compressed sawdust that is easy to use and produces a consistent heat source.
- Propane or natural gas: Convenient and easy to use, but lacks the smoky flavor of other fuel sources.
Tips for Using Sawdust Charcoal
Here are some tips to help you get the most out of your sawdust charcoal:
- Store it in a dry place: Sawdust charcoal can absorb moisture from the air, which can affect its quality and performance. Make sure to store it in a dry place, such as a garage or shed.
- Use the right amount: Using too much sawdust charcoal can cause your food to burn or cook unevenly, while using too little may not provide enough heat to cook your food properly. Follow the manufacturer’s instructions for the recommended amount of charcoal to use.
- Wait until the briquettes are ready: Don’t rush the heating process. Wait until the briquettes are covered in white ash before placing your food on the grill. This will ensure that they are hot enough to cook your food evenly.
- Experiment with different flavors: Sawdust charcoal can come in different flavors, such as mesquite or hickory. Try experimenting with different flavors to add some variety to your grilling.
- Clean your grill after each use: Sawdust charcoal produces less ash than traditional charcoal, but it’s still important to clean your grill after each use to prevent buildup and keep it in good condition.
The Best Sawdust Charcoal for Grilling
There are many brands of sawdust charcoal on the market, but some stand out above the rest. Here are three of the best sawdust charcoal brands for grilling:
- Kingsford: A well-known brand that produces high-quality sawdust briquettes that burn hot and evenly.
- Royal Oak: Another popular brand that offers all-natural sawdust briquettes that produce less ash and smoke.
- Jealous Devil: A premium brand that produces hardwood lump sawdust charcoal that burns long and hot, with a unique flavor profile.
Conclusion
Sawdust charcoal is a versatile fuel source that can be used for grilling, cooking, and heating. It burns hotter and longer than traditional charcoal and produces less ash and smoke. While it may be more expensive and harder to find than traditional charcoal, it offers a higher quality and more efficient fuel source. Whether you’re an avid griller or just looking for a new way to cook your food, sawdust charcoal is definitely worth considering.
FAQs
- Is sawdust charcoal safe to use indoors? Yes, sawdust charcoal can be used indoors for cooking and heating, as long as it’s used in a well-ventilated area.
- Does sawdust charcoal produce a lot of smoke? No, sawdust charcoal produces less smoke than traditional charcoal, making it a cleaner and more efficient fuel source.
- How long does sawdust charcoal burn for? Sawdust charcoal can burn for several hours, depending on the amount and quality used.
- Can sawdust charcoal be used for smoking meat? Yes, sawdust charcoal can be used for smoking meat, but it requires a different technique and equipment than grilling.
- What is the best way to light sawdust charcoal? The best way to light sawdust charcoal is with a chimney starter or lighter fluid, following the manufacturer’s instructions carefully.## Pros and Cons of Sawdust Charcoal
Like any fuel source, sawdust charcoal has its pros and cons. Here are some of them:
Pros
- Burns hotter and longer than traditional charcoal.
- Produces less ash and smoke, making it a cleaner and more efficient fuel source.
- Can come in different flavors, adding variety to your grilling or cooking.
- Made from renewable resources, such as sawdust waste from wood processing.
Cons
- Can be more expensive than traditional charcoal.
- May be harder to find in stores or online.
- Requires proper storage to prevent moisture buildup and maintain quality.
- Burn time can be affected by external factors, such as wind and temperature.
How to Make Your Own Sawdust Charcoal Briquettes
If you’re feeling adventurous, you can make your own sawdust charcoal briquettes at home. Here’s how:
Materials
- Sawdust
- Binder (such as cornstarch or cassava flour)
- Water
- Charcoal dust (optional)
Steps
- Mix sawdust with binder and water until a paste forms.
- Roll the paste into small balls or patties.
- Allow the patties to dry for several hours or overnight.
- Place the dried patties in a metal container and heat them over a fire or stove.
- Once the patties have turned black and crispy, remove them from the heat and allow them to cool.
- Crush the patties into small pieces and mix them with charcoal dust (optional).
- Press the mixture into briquettes using a mold or manual press.
- Allow the briquettes to dry completely before using them.
Note: Making your own sawdust charcoal briquettes can be time-consuming and may not produce the same quality as store-bought options. Use caution when handling fire and hot materials.
Alternatives to Sawdust Charcoal
If you’re looking for an alternative to sawdust charcoal, here are a few options:
- Propane: A clean and convenient fuel source that requires little setup or cleanup.
- Natural gas: Similar to propane, but requires a natural gas line hookup.
- Wood pellets: Made from compressed wood sawdust and offer a unique flavor profile.
- Lump charcoal: Made from hardwood and burns hotter than traditional charcoal.
- Electric grills: Require no fuel source and are easy to use, but may not produce the same flavor as traditional grilling.
Tips for Grilling with Sawdust Charcoal
If you’re new to using sawdust charcoal for grilling, here are some tips to keep in mind:
- Start with a small amount of charcoal and add more as needed.
- Wait until the briquettes are ready before placing your food on the grill.
- Monitor the temperature of your grill using a thermometer to prevent overcooking or burning.
- Experiment with different flavors to find your favorite.
- Clean your grill after each use to prevent buildup and maintain its condition.
Compare Sawdust Charcoal vs Traditional Charcoal
When it comes to grilling, sawdust charcoal offers several advantages over traditional charcoal:
- Burns hotter and longer
- Produces less ash and smoke
- Made from renewable resources
- Can come in different flavors
However, there are also some drawbacks to consider:
- Can be more expensive
- May be harder to find
- Requires proper storage
Overall, sawdust charcoal is a great option for those who value efficiency and quality in their grilling experience.
The Best Sawdust Charcoal Prices
Sawdust charcoal prices can vary depending on the brand, quantity, and location. Here are some average prices to give you an idea:
- Kingsford: $15-$25 for a 15-pound bag
- Royal Oak: $20-$30 for a 16-pound bag
- Jealous Devil: $30-$40 for a 35-pound bag
Keep in mind that prices may be higher or lower depending on where you live and where you purchase the charcoal.
FAQs
- Is sawdust charcoal safe to use indoors? Yes, sawdust charcoal can be used indoors for cooking and heating, as long as it’s used in a well-ventilated area.
- Does sawdust charcoal produce a lot of smoke? No, sawdust charcoal produces less smoke than traditional charcoal, making it a cleaner and more efficient fuel source.
- How long does sawdust charcoal burn for? Sawdust charcoal can burn for several hours, depending on the amount and quality used.
- Can sawdust charcoal be used for smoking meat? Yes, sawdust charcoal can be used for smoking meat, but it requires a different technique